Two tier steel storage platform in a warehouse

Storage platforms · Gqeberha · Multi tier

A second level built inside the same four walls

Floor added
2,000 m²
Design load
750 kg/m²
Levels
2
Operations stopped
None

The problem

A distribution business in Gqeberha had run out of floor. Stock was stacked to the limit, picking routes were tightening, and the building could not be extended.

Rather than relocate or build outward, they asked us to find the space that was already there, in the height above the existing floor.

Ruled out

  • Relocating the operation
  • Building outward
  • A long shutdown

01The platform

Two engineered levels rated to carry racking, pallets and handling equipment, built inside the original footprint.

Two tier steel storage platform in a warehouse

Engineered around the operation, not around a drawing

We measured the existing floor loadings, headroom and forklift routes, then designed a two tier deck that fits the way the team already works. The structure serves the building, not the other way round.

Structure

Two tier engineered deck

Sized around the existing floor loadings, headroom and forklift routes.

Load capacity

Rated across both levels

Carries racking, pallets and handling equipment, with every connection engineered before any steel was cut.

Material

Quality structural steel

Built to our engineered drawings and finished ready for a fast, clean fit on site.

Install method

Section by section

The facility kept operating throughout. No relocation, and none of the downtime of a full build.

The outcome

A two tier storage platform that roughly tripled storage capacity within the original footprint.

Stairs, handrails, gates, decking and lighting were added so the new level was ready to use on handover.

Mezzanine World designs, engineers and installs structural steel mezzanine floors and storage platforms across South Africa, based in Howick, KZN. Structural design, decking, balustrades, stairs and on site installation all sit inside one accountable team, so every platform we deliver carries one engineer of record, one set of drawings and one point of responsibility.

Next projectFurniture Factory Mezzanine FloorWarehouse & Industrial · 1,000 m²

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